Dual dynamic crosslinked epoxy exhibiting repairability, recyclability and excellent insulation performance

MX Zhu and ZY Song and ZX Teng and JR Ren and XK Xu and YF Li, COMPOSITES SCIENCE AND TECHNOLOGY, 271, 111331 (2025).

DOI: 10.1016/j.compscitech.2025.111331

Reversible bonds were incorporated to create insulating polymers with self-healing ability, but their low bond energy leads to reduced mechanical, thermal, and dielectric performance. In this study, two types of reversible crosslinkers with complementary characteristics, namely tetrahedral boronic ester crosslinker and 4,4 '-diaminodiphenyl disulfide (4-AFD) are incorporated into epoxy resin to address the self- healing and intrinsic performance issues. The tetrahedral boronic ester crosslinker with high rate of dynamic exchange facilitates the rapid healing process, while the 4-AFD with higher crosslinking density and incorporated nanofillers ensure the outstanding mechanical strength and insulating properties. The resultant epoxy exhibits a breaking strength of approximate to 50.4 MPa, Young's modulus of approximate to 6.7 GPa, and breakdown strength higher than commonly used anhydridecured counterparts. The dynamically crosslinked epoxy with physical and electrical-trees damages can be healed and to restore their original insulating properties under mild conditions of heating at 105 degrees C for 10 h. The breakdown strength exhibited a recovery efficiency of 90.2 % after aging-healing process. Moreover, the material can be degraded and recycled in ethylene glycol solution. This work provides a reference method for designing epoxy with repairability, recyclability and excellent insulating performances.

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